Build
Process:
(This
is assuming a concrete surface (sidewalk) under your ramp.
If you have no sidewalk, you'll need to build footings for
beams for your ramp to sit on. If enough people need assistance
with that aspect, I'll add a page for it.)
Cut joists to 45".
Paint ends w/ end cut treatment.
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| Take one 2x12. Measure
actual width (11 1/4", 11 1/2"). Cut 2x12 to length
to correspond w/ width. |
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If board
is 11 1/4" wide, cut to 11'-3". If board is 11 3/4" wide,
cut length to 11'-9".
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| Rip that
2x12 diagonally from one corner to the other. You'll have two
wedges w/ the same dimensions. Paint cut edges w/ end cut treatment. |
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Hook tape on tip.
Pull layout from tip, 16" o.c. Fudge your first joist
to 18". Wedge should be 1 1/2" at that point, allowing
2x4 on flat to be nailed flush w/ top of wedge framing. Predrill
holes for nails on the first three joists to prevent stringer
blowout.
Lay ripped 2x12s
roughly in place, nail joists to ripped 2x12 stringers-
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- nails to be 3
1/4" galvanized 12d,
- (2) nails per
side on 2x4s, (3) nails per side on 2x6s, (4) nails per
side on 2x8s
- Double joists
for plywood edges
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| Take new
2x12 - notch out bottom to sit on concrete steps (if applicable).
Cut notch on other 2x12. Mark layout for joists 16" o.c.
continuing from wedge layout.
Nail joists to 2x12
stringers.
Install upper ramp
section in place. Install lower section in place. Lock two
sections together w/ scrap 2x.
Lock upper section
to concrete patio w/ combination of blocking/L-brackets and
concrete screws.
Pull stringline
at edge from top to bottom of ramp. Make sure two framing
sections are straight so plywood, when installed, has no
gaps.
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Cut 4x6 pt to 48".
Cut 8º notches on either side, 1 1/2" wide. Position 4x6
beam under upper section and thump into place. 4x6 should be
sitting solid on sidewalk and notched edges should be fully
supporting 2x12 stringers. You could also use solid shims on
top of an unnotched 4x6 to fully support the 2x12 stringers.
Lock beam to stringers
w/ screws/nails. Lock beam to sidewalk w/ L-brackets and
concrete screws.
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Handrail post at
bottom of ramp to be 3' above grade (I make my handrails 36" tall
from ramp surface)- dig 2' deep hole (or to frost depth in
your neck of the woods) - min. 12" diameter. I usually
set the post back from the ramp tip 8" or so. That way,
I've got a little meat to run screws through the ramp framing
into the post to temp secure it until the concrete sets up.
4 bags of concrete
should be plenty (unless, of course, your hole is deeper
than 2')
Mix concrete as
stiff as possible, but still liquid enough to work out air
bubbles.
Let concrete set
up while you finish the ramp surface and install the rest
of the handrail posts.
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| At this point, you
oughta have something similar to this built. |
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The plywood I use
is called Simpson SkidGuard. It's available
from various lumberyards - it comes from Simpson Lumber in
WA state. A good resource for you East Coast guys would be Great
Northern Lumber based out of Chicago.
West Coast guys
can get it from Lumber
Products, they've got locations throughout the Pac NW
to CA and east to MT and AZ.
Predrill all four
edges 12" o.c., 3/4" in from the edge. Predrill
before installation.
In addition, I rout
the bottom edge on one panel to make it an easier transition
for wheels.
Using a high quality
exterior adhesive, generously glue up the framework (joist
and stringer tops). Starting at the ramp tip, drop the first
panel down on the glue. Screw the edges w/ coated 2" screws.
Mark location of every other joist in the field and mark
and predrill holes 12" o.c. over those joists. Run 2" screws
there too.
Install the rest
of the panels in the same manner. Unless your ramp is exactly
24' long, you'll have to cut the top panel to fit.
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Pull layout 8' o.c.
for your handrail posts from the bottom post. Install handrail
posts w/ (4) 5" LedgerLock screws to outside edge of ramp.
Measure 35" from top of ramp on upper- and lower-most
post. Pop chalk line and cut post tops at 35".
With this ramp,
I used a 2x6 and (4) 2x4s for the handrail sections.To get
the correct end cuts, I just stacked the 8' boards (2x4s,
2x6) on the ramp, held them tight to the handrail posts and
drew lines using the posts as a guide. Cut all ends, predrill
for screws - (2) for each 2x4 end, (3) for each 2x6 end.
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Positioning the
2x6 level w/ the ramp surface, making a 3 3/4" space between
horizontal rails brings the top of the top 2x4 to 35".
Make sure your rails line up as you "sight" down
the handrail.
Run screws in to
posts, install all rails.
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Cut a 2x2 to 35" w/
8º angle on top and bottom, predrill and install in middle of
8' rail runs. This will stiffen up each handrail section considerably.
Again, (2) screws per 2x4 and (3) for the 2x6. |
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2x6 cap rail sits
on top of post tops. I used a 16' and an 8' on this ramp -
if your ramp is less than 20' long, just use a single 20'.
Run 3" screws
up through predrilled holes in post tops to secure cap rail
from below. In addition, predrill up through top 2x4 rail
every 12" or so and run 3" screws in to secure
cap rail along entire run. No screw holes in the top means
no holes for water and debris to sit in, causing premature
rot.
Round off the ends
of your 2x6 cap rail, or clip them at a 45º angle.
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| Predrill and run concrete
screws through front lip of ramp to secure to sidewalk. |
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| A finished, useable
ramp for someone who really needed one. |
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